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APICS Exam CPIM-Part-2 Topic 1 Question 20 Discussion

Actual exam question for APICS's CPIM-Part-2 exam
Question #: 20
Topic #: 1
[All CPIM-Part-2 Questions]

Which of the following observations in a manufacturing plant best illustrates the poka-yoke technique of process design?

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Suggested Answer: D

The poka-yoke technique of process design is a method for preventing or detecting errors and defects in the manufacturing process.Poka-yoke means ''mistake-proofing'' in Japanese, and it aims to eliminate human errors by creating systems that either make it impossible for a mistake to occur or make the mistake immediately obvious once it has occurred1.One way to implement poka-yoke is to use part attributes, which are physical features of a part that ensure it can only be assembled or used in the correct way2. For example, a part attribute can define the correct orientation of a part, such as a notch, a hole, a shape, or a color, so that it can only fit into the matching component. This prevents the operator from inserting the part incorrectly or using the wrong part.

The other options do not illustrate the poka-yoke technique of process design.Reducing the number of types of fasteners is an example of standardization, which is a method for simplifying and streamlining the production process by minimizing variation and complexity3.Customized containers that hold mixed sets of parts are an example of kitting, which is a method for organizing and delivering parts or materials to the point of use or consumption in the production process4.An andon is a visual or audible signal that indicates the status of a machine or process, such as normal, abnormal, or emergency5. An andon can be used to alert operators or supervisors of problems or issues, but it does not prevent or detect errors by itself.


by Danilo at Jun 28, 2024, 11:02 PM

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Truman
30 days ago
You know, I bet the plant manager who came up with the poka-yoke solution is just sitting back, sipping their coffee, and chuckling at how much time and hassle it's saving. Gotta love simple solutions that work.
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Ben
1 months ago
An andon, huh? Sounds like some kind of cool Japanese tech. But I think D is the way to go - can't go wrong with poka-yoke!
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India
4 days ago
User 2: India: I agree, but I think D is the way to go - can't go wrong with poka-yoke!
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Daniel
22 days ago
User 1: An andon, huh? Sounds like some kind of cool Japanese tech.
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Florinda
1 months ago
I agree with Josephine, D is the best illustration of poka-yoke technique.
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Josephine
1 months ago
But D makes more sense because it ensures correct orientation.
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Teresita
2 months ago
I disagree, I believe it's A.
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Josephine
2 months ago
I think the answer is D.
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Carin
2 months ago
Haha, can you imagine if the plant was still using 25 different fasteners? Talk about an assembly nightmare. Gotta go with A on this one.
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Erick
23 days ago
Yeah, it would be a mess trying to keep track of 25 different ones.
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Noemi
25 days ago
I agree, having only 5 types of fasteners definitely simplifies things.
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Kanisha
2 months ago
I'm going with B. Those customized containers sound like a great way to prevent mix-ups and ensure the right parts are always together.
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Jarvis
2 months ago
D seems like the clear winner here. Poka-yoke is all about mistake-proofing, and a part attribute that defines correct orientation is a perfect illustration of that.
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Ocie
2 months ago
User 2: Absolutely, having a part attribute that ensures correct orientation is a great way to prevent errors in the manufacturing process.
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Lorrine
2 months ago
User 1: I agree, option D is definitely the best example of poka-yoke.
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