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APICS Exam CPIM-Part-2 Topic 1 Question 17 Discussion

Actual exam question for APICS's CPIM-Part-2 exam
Question #: 17
Topic #: 1
[All CPIM-Part-2 Questions]

Which of the following observations in a manufacturing plant best illustrates the poka-yoke technique of process design?

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Suggested Answer: D

The poka-yoke technique of process design is a method for preventing or detecting errors and defects in the manufacturing process.Poka-yoke means ''mistake-proofing'' in Japanese, and it aims to eliminate human errors by creating systems that either make it impossible for a mistake to occur or make the mistake immediately obvious once it has occurred1.One way to implement poka-yoke is to use part attributes, which are physical features of a part that ensure it can only be assembled or used in the correct way2. For example, a part attribute can define the correct orientation of a part, such as a notch, a hole, a shape, or a color, so that it can only fit into the matching component. This prevents the operator from inserting the part incorrectly or using the wrong part.

The other options do not illustrate the poka-yoke technique of process design.Reducing the number of types of fasteners is an example of standardization, which is a method for simplifying and streamlining the production process by minimizing variation and complexity3.Customized containers that hold mixed sets of parts are an example of kitting, which is a method for organizing and delivering parts or materials to the point of use or consumption in the production process4.An andon is a visual or audible signal that indicates the status of a machine or process, such as normal, abnormal, or emergency5. An andon can be used to alert operators or supervisors of problems or issues, but it does not prevent or detect errors by itself.


by Deangelo at May 18, 2024, 07:15 PM

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Shanda
5 months ago
D) Correct orientation? That's a no-brainer. Unless you're trying to assemble parts with your eyes closed, then it might be trickier.
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Izetta
5 months ago
A) Reducing the number of fasteners? That's just good housekeeping, not poka-yoke. Or is it a secret poka-yoke strategy to confuse the examiner?
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Ruby
5 months ago
C) An andon? I thought that was just a fancy name for a stop light. How is that poka-yoke?
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Moon
5 months ago
C) An andon is installed.
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Lillian
5 months ago
B) Customized containers hold mixed sets of parts.
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Marlon
5 months ago
A) The number of types of fasteners is reduced from 25 to 5.
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Linwood
5 months ago
B) Customized containers hold mixed sets of parts. Seems like a good way to organize and prevent mix-ups.
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Arlie
4 months ago
I agree, having mixed sets of parts in customized containers is a great way to stay organized and avoid errors.
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Arlie
4 months ago
Yes, using customized containers can definitely help prevent mix-ups in the manufacturing plant.
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Olen
4 months ago
B) Customized containers hold mixed sets of parts.
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Nieves
5 months ago
A) The number of types of fasteners is reduced from 25 to 5.
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Tiera
6 months ago
D) A part attribute defines correct orientation. That's a classic poka-yoke design to prevent mistakes.
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Cherilyn
5 months ago
User 2
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Hoa
5 months ago
User 1
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